PRODUCTION

PRODUCTION

In the research area are designed and realized the prototypes of the products until testing in pilot plants before being manufactured in big and modern reactors.

 THE PRODUCTION DEPARTMENTS WHERE VILLA BORGHINI’S PRODUCTS ARE COMPLETELY AND ORIGINALLY MANUFACTURED ARE DIVIDED IN VARIOUS FIELDS:
  • Deionization treatment and water sterilization for technological cycles of research and production;
  • Storage and analysis of raw materials;
  • Pilot plants for standardization of procedures;
  • Physical and chemical control;
  • Pneumatic bottling of sale pack;
  • Capsule lock system;
  • Inking machine;
  • Automatic labeling;
  • Packaging.
MANUFACTURING STANDARDS REGARDING THE INGREDIENTS USED FOR THE PRODUCTION OF VB® PRODUCTS AND QUALITY CONTROL CERTIFICATES:
Water process

The water process with which all our VB® products are manufactured undergoes the following technological purifying cycle:

A) Passes through a Dual Column sophisticated system to obtain water with 0 hardness.

B) Passes through UV sterilizing system to obtain microbiologically pure water.

C) Passes through filters with pores of a diameter of 0.2 micron as there is no existing living microorganism of dimensions lower then 0.2 micron.

Therefore the water used for manufacturing the VB® products is not only microbiologically pure but more than perfect even if utilized for the production of the most sophisticated drugs.

Ingredients

The ingredients used for the manufacture of the VB® products have all been approved by the FDA-USA and therefore edited in the official catalogue of the CTFA-USA (Cosmetic, Toiletry and Fragrance Association), today recognized with the name of PCPC (Personal Care Products Council). Furthermore said ingredients are also edited in the list of the ingredient codes approved by the Health Department of United States of America-INCI-USA (International Nomenclature of Cosmetic Ingredients-USA) and also and obviously edited and approved by European Union Parliament-INCI UE ( International Nomenclature of Cosmetic Ingredients-UE).

Herewithin the standard certifications which accompany every production batch of the VB® products executed by the laboratories authorized by our National Health Department:

A) Certification of 0 bacterial charge of the mesophyll total amount( F.C.U. – Forming Colony Unit).

B) Certification of the total absence of Yeasts (F.C.U. – Forming Colony Unit)

C) Certification of the total absence of Molds (F.C.U. _ Forming Colony Unit)

D) Ph range control.     E) Density range control    F) Viscosity range control

Mixing of the ingredients

The mixing of the ingredients takes part in stainless steel reactors equipped with electrical resistances to regulate the expected temperatures to obtain the various finished products as described in the manufacturing report.

Bottling

All the VB® Products are bottled with special apparatus specifically made in stainless steel and teflon in all the surfaces with which they may come into contact either the finished product either the bottles and the safety capsules.

The bottles containing the liquid products (Shampoos, Solutions etc), are automatically closed with unopenable capsules.

During the bottling process our technical staff, repeatedly check the volume and the weight of the products strictly according to the production regulations described in the parameters of the European Parliament.

Production batch marking

After bottling the products go through a production batch marking procedure (containers and boxes) and after said procedure many samples remain in our production department for eventual following inspections.

Packaging

All the finished products already bottled enter the packaging line process and they are assembled according to each kind of products passing through a process sealing them with cellophane at 120 °C.

Delivery

The cartoons in which the packs are put in comply with all the European regulations and as such they bear the CE marking (European Community).

N.B. The whole production procedure of the VB® products for every batch of production is fully registered in our documentation of working process which are at disposal of the authorities of our National Health Department.

From production to packaging, all the stages are personally followed and controlled by our Head of Production, as expected by the laws of European Parliament.

The production staff is equipped with all the apparatus expected by the abiding regulations of the European Parliament.